Consumption of global forecasts occurs without any reference to a shipping facility. However, if the backward consumption days are large enough to carry forecast consumption into the previous period, forecast consumption can consume any forecasts in that period also. Forecast bucketing consumption: Aggregates consumed forecasts and sales orders to planning buckets. Lead-time for Model 1 in Organization 1 = 2 days. If you specify End of Day, the planning engine considers all sales orders due by 23:59. Oracle ASCP allows many types of changes to supply, demand, plan options, and resource profiles to simulate changing business conditions. You can opt to enforce the global sourcing rule split. Create and update solution and process documents. The sales order consumes only the forecast entry in period 1 June - 28 June. A choice of plan types lets you tailor the degree of subset planning that is performed for the supply chain: from a single, global supply chain plan down to manually adjusted plans for each item in each organization of the supply chain. For example, item C is MRP planned and is a critical component of item X and item Y. Valid values are: Gross Margin, Promise Date, Request Date, Sales Orders and MDS Entries Priority, and Schedule Date. Forecast consumption depends on the Forecast Control item attribute: if Forecast Control for the product family item is set to Consume and at all levels below that to Consume and Derive, a sales order added for member items consumes its own forecast and the forecast for the product family. Write and maintain precise, concise functional and technical . If an item has a demand time fence, the planning engine checks the profile option MSC: Consume forecast within demand time fence and does the following depending on its value: If the value is No, the planning engine applies the demand time fence to the item, drops forecast entries within the demand time fence, and performs consumption outside the demand time fence if the forward consumption days value represents more days than the demand time fence. Flexible aggregation levels exist along several planning dimensions: Aggregation level options for each dimension is described below. In this case, the planning engine does not change the source. For resources not in the bottleneck resource group, it schedules activities and operations: Based on the required duration (Resource usage / Assigned units). The forecast distribution amount can vary depending on the type of plan you run and the options you choose. Consider the following example. The MRP considers resource capacity consumed by planned orders in the MPP or MPS. This is captured in an MDS for DC2. For example: Suppose that the planning percentages for the member items are: Also assume a product-family forecast for A of 100. Uploaded by Rammohan Rao G. 0 ratings 0% found this document useful (0 votes) 478 views. Before you launch a plan for the first time you must name it. When you place sales order demand for 50 on the 9th, the forecast consumption process attempts to consume on the sales order line schedule date only, since the forecast is stated in daily buckets and no backward consumption days exist. If day-level planning information is acceptable and you prefer to have the planning results as quickly as possible, choose Constrained (Without Detailed Scheduling) planning mode. For more information about the profile option, see MSO Profile Options. For example, if you enter 50, the penalty factor is 50%. It does not use the two consumed forecast entries in the gross-to-net explosion. After the forecast explosion, Oracle Advanced Supply Chain Planning consumes the forecast at the level you choose. For more details, see Oracle Bills of Material User's Guide. The plan is also constrained by the supplier capacities for critical components if supplier capacity is selected as a constraint. (To define a bill of resource, use the Manufacturing and Distribution Manager responsibility. ATS Checker. When you uncheck the Append Planned Orders field in the Main tab of the Plan Options window, the planning process does not append any planned orders to the current plan. The same item, Item A, belongs to both forecasts within the set. Oracle Advanced Supply Chain Planning also supports enforcing a sourcing percentage. Oracle Advanced Supply Chain Planning consumes the forecasts at the chosen level and distributes the forecasts based on the sourcing rules provided for Model 1, which is the top level model. All our trai. Plans all MPP, MPS/MPP, MRP/MPP planned items. The source instance (local only): Then collect the exploded forecasts to the planning server. To view the results of a previously executed query, in Executed Query, select its name. - Thorough knowledge in understanding customer business, setup and configure Oracle ASCP, tune the engine. Navigate to Regions and Zones > Zone tab. If new demands are fed to the MRP for the sandwiched item F, the total demand for item F in the MRP will exceed the total demand for item F in the MPP. The planned order demand for items C, F, H, I G, and K is visible in the MRP. Penalty cost is calculated and summed up for all items with independent demand in all time buckets. Oracle Advanced Supply Chain Planning uses the global sourcing rules from the assignment set defined in Step 3 to distribute forecast using global forecasting rules. Navigate to Supply Chain Plan > Plan Options > Main tab. Enter a numerical value to quantify the impact of late demand. The default for this option is 99999. Plan to promise date - If you want to meet dates communicated to customers and ignore any schedule date overrides. If the plan is used as a 24 x 7 ATP plan, the planning process may never switch to a new version of the plan from the copied plan after the original plan has completed successfully ; consider setting profile options MSC: Action Allowed on ATP 24 x 7 Plan While Running and MSC: ATP Synchronization Downtime (minutes). Select Yes to consider supplier capacity constraints. . 1 period. Select to consider purchase orders, purchase requisitions, in-transit shipments and other nonproduction order scheduled receipts as supply in the planning demand/supply netting process. Plan to schedule date - If you want to meet demand dates as suggested by Oracle Global Order Promising and adhere to manually overridden dates. Plan being run is Unconstrained ASCP Plan 16. If the daily entry is outside the demand time fence, the process ignores the profile option and consumes against the entry. Item A is sourced from organizations O1 and O2 with ranks equal to 1 and 2 respectively. If the schedule arrival date is specified on the sales order line, then the planning engine calculates the schedule ship date by offsetting the schedule arrival date by the intransit time. However, when smoothing their production schedules and resolving constraints, they may choose to produce some amount less than required by the target inventory levels. Consumption attempts to consume these forecasts first. Oracle ASCP is an internet-based and comprehensive planning solution for enterprises. Define the Bottleneck Resource Group in the Resource Groups Lookups form. The planning engine does not explode multi-organization models. In this case, Oracle Demand Planning performs the forecast explosion and provides forecasts to Oracle Advanced Supply Chain Planning. The forecast spreading process spreads the weekly forecast quantities for weeks 1 and 2 in to daily buckets to match the planning buckets. The on-time delivery objective is modeled as minimization of the penalty cost for late demand. For buy items in unconstrained plans and constrained plans in which this tabbed region is not available, you can duplicate the functionality of this region's Use Alternate Sources parameter; set profile option MSC: Enable Enhanced Sourcing to Yes. The planning engine can infer from the bottleneck resource group whether or not an item is a critical component. Select a forecast consumption level for the Oracle Demand Planning scenario. Run a Manufacturing plan, using the Production plan as an input demand schedule. All WIP components with Planning Method of MPS Planning or MPS/MPP Planned used in existing work orders (discrete job, lot-based job, process batch). In the detailed scheduling phase, demand quantities that are pegged to planned order supplies are considered in internal priority order. If it was firmed, the process would not overwrite the entry. Example 3: Enforce Demand Due Dates Scenario. This table describes the fields and options. You do not get customer specific forecasts when you select this entity. From the Navigator window, choose Inventory > Items > Organization Items. Example: Setup preferences for Material Plan (see Fig 1) 3 days. Each operation resource can have a designated aggregate resource (which may be itself or another resource). In this case, planning engine explodes the forecasts as part of regular planning explosion process. For more details, see: To define critical components. Set this option to instruct the planning engine to: If you want to limit a production plan to a demand class, enter it. The forecast entry outside the demand time fence is not consumed but used in the gross-to-net explosion. This entry has a zero original quantity and a negative current quantity equal to the unconsumed demand. Other factors that may affect the forecast consumption process are backward and forward consumption days and forecast bucket type. Oracle Advanced Supply Chain Planning (local only): During the plan run. In this case ASCP plans item A with demand schedules in organizations M1 and M2. Optimized plans (Optimization tabbed region, Optimize is selected): It is always available. 12.0 Destination (Planning, ASCP) over 12.0 Source (EBs, OPM) or 12.1 Destination over 12.1 Source. Moreover, this lag is often much greater due to differences in working hours between upstream and downstream facilities (for example, if the facilities are in different time zones). The material planner can use online inquiries and reports with exception messages to identify material shortages. A product family forecast entry has quantity 1000. The Main tab is displayed by default. Use global forecasting if your business has multiple shipping facilities and you would like to use multiple sources for end items without pre-determining the shipping organizations as you prepare and analyze your forecasts. Order State Date is usually an earlier date than the Operation Start Date and therefore this selection represents the more conservative planning logic of the two options. If several options require the same operation, the planning engine sums the planned percentage for these options up to a total of 100% and then applies the formula Operation schedule quantity = Planned order quantity * planning percentage. The system includes Oracle Process Manufacturing (OPM), Advanced Supply Chain Planning (ASCP) and Mobile Supply Chain Applications (MSCA) on the latest R12 release. In this case ASCP plans item A with demand schedules in organizations M1 and M2. Note: If you have a scenario where a part of the forecast must be met by a specific source, then you need to remove such a source from the sourcing rule of the global forecast distribution. To use the consumed forecasts in an Oracle Advanced Planning and Scheduling plan, collect them. Change to Demand Planning System Administrator responsibility. Option Class OC1 contains Option 1 and Option 2. Choose from Operation Start Date or Order Start Date scheduling methods. All critical WIP components with Planning Method of MPS Planning or MPS/MPP Planned used in existing work orders (discrete job, lot-based job, process batch). Distribution plans may use target inventory levels and attempt to plan to meet the target inventory demands. If your optional items follow different sources than the model, you should define the different sources in the sourcing rule for the optional items. Forecast explosion is a process that creates forecasts for components from the forecasts of their parents. It uses the entire capacity of the organization with the higher sourcing percentage and sources the remaining supplies from other organizations. Use the Zone Usage flex field to set the zone usage as Forecast Analysis. Before you can perform forecast explosion, set up planning percentages in the product family and model bills of material. If you have exploded forecasts in the source instance or in Oracle Demand Planning, do not explode them in Oracle Advanced Supply Chain Planning. Item B with only sales orders in organizations M1 and M2 is not planned. In addition item B with sales orders in organizations M1 and M2 is planned. The lead-time for Model 2 in Organization 2 = 2 days. Items with Planning Method of MPS Planning or MPS/MPP Planned contained within demand schedules that are specified as input to the plan (Forecast, MDS, DP Scenario). If an item does not have a demand time fence, the planning engine performs consumption across the planning horizon and uses the consumed forecast entries across the planning horizon in the gross-to net-explosion. If you choose to enforce Demand Due Dates (setting Demand Due Dates as a hard constraint), then primary resources are used and loaded to capacity to satisfy demand due dates. Enter a description for your priority rule. It uses that consumed forecast entry in the gross-to-net explosion. In the MRP, the interplant check box is selected for the MPS or MPP demand schedule. Therefore, the demand on the mandatory components is placed when the bills of material explosion happens in Oracle Advanced Supply Chain Planning. When you launch the planning process, you generate new planned orders and suggested repetitive schedules to meet your net requirements. Note: Avoid adding independent demands for MPP or MPS planned items to the MRP. Write and maintain precise, concise functional and technical specifications for Oracle application and business system processes. Select the desired plan, either baseline or comparison, from the plan pull-down. Navigate to the Supply/Demand window to view the information on the original item and the ordered item. Select this check box to indicate that the organization can receive data from Production Scheduling to the schedule specified in the Schedule Name field. If cleared, use primary sources only. After forecast explosion, the forecast is consumed at the level that you choose. The following table illustrates a planning bill for Training Computer, a planning item that represents a planning bill for three types of computers: laptop, desktop, and server. This may cause a mismatch between the numbers in the Consumed field and the numbers in Supply/Demand window (drill down from the Consumed field) . For more details, see Chapter 10: Planner Workbench, section: Product Family and Member Item Drill Down. In such a situation the SF1 and SF2 individual plans would be infeasible, but would not even generate any exception notices to alert the planners. R12 Functional experience in MFG (BOM, WIP) Inventory Planning) Knowledge of Analyzing the Planning workbench, Exception Messages is must. All WIP components used in existing work orders (discrete job, lot-based job, process batch). Take the case of the two distribution centers DC1 and DC2 in Figure 5-1: Sample Supply Chain The way to maximize on-time delivery for DC1 is to allocate all production from AF1 to DC1. Navigate to the Plan Options window. Company. It is recommended that you specify starting values for these fields at the profile option level at the start of implementation. Verify that firmed planned orders are dropped based on the Reduce MPS time fence. Selecting individual resource scheduling generates schedules down to the individual resource level and considers the available capacity of each resource in the schedule recommendations. Oracle suggests that this planning mode generally takes less time to process than the detailed scheduling planning modesConstrained (Classic) with Decision Rules and Constrained (With Detailed Scheduling). A single level single org ATO assembly in Organization 1. Load the MPP as a demand schedule into a Master Production Schedule (MPS) for organization SF1. Generally, the remainder of the planning process retains the optimized decisions. Hub and spoke planning is a commonly used term for this type of subset planning. The Business Systems Analyst will plan, . To avoid double counting the forecast, reduce your exploded forecast or planning percentages to account for the separate forecast for the configured item. You can optimize your plans to the objectives shown in the following table. Option 1 and Option 2 forecasts are offset using the lead-time in the Organization 1 and Organization 2 respectively. The planning engine selects a facility for sourcing the sales order based on the global supply availability, supply chain constraints, procurement costs, and production costs. Cost based optimized plans - In addition to supplies and constraints, the planning engine also considers the cost of production and transportation for distributing forecasts. For more information about the profile option, see MSO Profile Options. MRP (Manufacturing Plan) A. In short, it is the supply planning function. If resources are shared by items in both the MPP and MRP or in the MPS and the MRP, then the resource capacity consumed by the MPP or MPS items is considered by the MRP and only the remaining resource capacity is available to the MRP planned items. If you are publishing forecasts from Oracle Demand Planning, set planning parameter Include Past Due Forecast. The plan may also be constrained by the purchasing lead-times of the critical components if you select the Enforce Purchasing Lead-times option. For example, if you enter 50, the penalty factor is 50%. Unsatisfied demand is pushed into the future. For Oracle Advanced Supply Chain Planning and Oracle Demantra forecasts, navigate to the Forecasts form; set Backward Days and Forward Days to zero. There are two ways in which the aggregation level of resource information may be specified in Oracle ASCP: Resource aggregation level of Individual aggregate, Routing aggregation level of Routing bill of resource (BOR). This table shows the results of the forecast consumption against forecast 2. This helps you to honor as well as improve your delivery commitments. The system also evaluates alternate resources if additional capacity is required. The planning engine does not spread forecasts that map to planning horizon periods. You can change planned orders to a firm status using the Items window in the Planner Workbench. In the source instance (local only): Use this option if you want to view the forecast consumption results in the source instance independent of their use in a plan run. Select to consider plan safety stock demand and supply in the planning demand/supply netting process. If you want to see which forecast entries a sales order line consumed, select any entry with order type Sales Order, right click the sales order name, and select Consumption Details. Any assembly that has an item with Planning Method of MPS Planning or MPS/MPP Planned anywhere in its supply chain bill and contained within supply schedules. Oracle Advanced Supply Chain Planning - Version 11.5.9 and later . In addition item B with sales orders in organizations M1 and M2 is planned. If a forecast entry from Oracle Demand Planning falls on a non-workday in Oracle Advanced Supply Chain Planning, the planning engine places the forecast entry on the previous working day. Has the MPP or MPS as a demand schedule and the Interplant check box is not selected. . This provides you with accurate records of order booking history, which improves forecast accuracy. You control forecast explosion to each component by setting its organization item attribute Forecast control: Consume: There is no planning engine forecast explosion to this component. Specify the Bottleneck Resource Group in Plan Options > Constraint tab. When you place sales order demand for 25 on the 12th, the forecast consumption process attempts to consume in the week of the sales order first and then backwards for the number of backward consumption days. The manufacturing calendar that the production organization uses has non-workdays on Saturday and Sunday. The plan options are set to Overwrite = Outside Planning Time Fence (PTF) and Planned Orders are firmed. Option 2: Accessing Orders UI Directly from ASCP Plan Actions. If you run a constrained plan, the timing of the supplies and the demand satisfied dates for these forecasts may be away from the due dates. One of the customers is having a special promotion that could increase demand significantly. However, If there are order modifiers, the planning engine may increase the size of some planned orders to satisfy the order modifier and eliminate planned orders no longer needed, If there are constraints, for example, resource capacity, the planning engine may reschedule some orders, Even if two supplies use the same resources and ingredients, the profit optimization process always schedules a supply pegged to a more profitable demand before a supply pegged to a less profitable demand. This is an example of nervousness at work. If you set outlier percentage for a forecast set, the planning engine applies it to the forecasts after it spreads them. Some possible scenarios and how consumption would work are: If the sales order quantity is less than the forecast quantity of each forecast, only one of the forecasts for Item A is consumed. Enforce Demand Due Dates (EDD), the planned orders in the MRP are not late for demands from the MPP or MPS. Selecting aggregate resource scheduling considers the overall capacity of all resources in a resource group required for an item. Item 1 also appears in the MRP Supply/Demand form but the pegging ends with the Item A supply. Select Yes to consider resource constraints. You can define and maintain forecasts for any item, at any level on your bills of material. The same logic holds for DC2. The plan is constrained by resource requirements for critical components if resource requirements are selected as a constraint. All items with Planning Method of MPS Planning or MPS/MPP Planned and with sales orders. This drives the due date for MRP components if the Operation Start Date scheduling method is selected. Before selecting, verify that you selected Constraints tabbed region, Constrained Plan field. Consumption can occur multiple times if an item appears in more than one forecast set. To use this feature, navigate to the Plan Options form, Main tabbed region; select Consume by Forecast Bucket. This helps you in avoiding overstatement of material and resource requirements. Now suppose that the demand for A on day 2 decreases by 5 units. When you enter Outside planning time fence in the Overwrite field, the planning process overwrites all entries from the current plan, planned and firm planned, outside the planning time fence, and overwrites only planned orders inside the planning time fence. If selected, the program will calculate resource capacity utilization. In this scenario, you can use Oracle Advanced Supply Chain Planning's constrained, decision rule-based, or cost-optimized plans to arrive at better schedule dates. Ascp, tune the engine also be constrained by resource requirements are selected as a.! Scheduling methods material shortages configured item ) 478 views want to meet dates communicated to and. 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