Side Corners are radius bent, not welded. All tanks have 1/4" NPT pickup, 1 1/2" fill, and 1/2" vent fittings. Dimensions (L x W x H): 30 1/2" x 18" x 14". In this special report aimed at cruising sailboats, we examine the pros and cons of aluminum tanks, polyethylene tanks, stainless-steel tanks, fiberglass tanks and iron tanks, and offer a cost-effective solution. https:/. Cutting boat deck to replace fuel tank, mobile vending cart, kaworu mbti, codm discord bot, when the male lead is obsessed with the youngest daughter of the villain family novel, Our Jeep polyethylene replacement gas tanks are built to withstand the abuse of everyday and weekend adventures. The number of tanks I've encountered that have failed from the top down, as it were, is simply astounding. Opened fuel cap with no change, so I'm moving on to pick up tube. Seems like it's starving for fuel and primer bulb collapses. My filler is actually below my main tank. Fatigue fractures were mostly confined to tanks with a minimum . 55% of these problems involved removing permanent structures to access below deck fuel tanks. Senior Member. Link to removing the engines post. Major cosmetic surgery as it involves cutting out the seat. David. Have them tab in the tank with glass strips from the stringers and then if any foam goes back in, they can pour in 2 part foam to form fit the new tank. Learn More About Your Boats Systems By Joining The Born Again Boating Academy! Boat Fuel Tank Replacement. 92% of reported failures were due to corrosion. Remove the pickup hose from the water filter. Change out the cap that says fuel to water (liability issue) Locking Gas Cap Lock Fuel Tank Cap Replace Compatible with Toyota 4Runner FJ Cruiser Tacoma Tundra Acura Chevy Camaro Honda CRV Infiniti Isuzu Mazda Nissan Buick Cadillac GMC and More 10504. . Make sure to empty the tank and plug all the fittings before you start. The replacement tank will be the same size as the original tank. Remove water filter, cut open to see what is inside.. looking for debris in the filters. The only time the fuel fill line could leak gas into the hull would be when you're fueling the boat. Face it, these tanks are enormous and expensive to remove. Front Bow side. I removed the fuel tanks from my 74 Rogers Bonneville today, and since they are dated 1-80, they have been changed at least once; considering this the originals could have been steel. Unfortunately the way they are installed allows some water to puddle around the tank and eventually you develop corrosion and pin holes. fuel tank replacement. Quoted from their website. Polyethylene tanks for above deck gasoline storage are offered in sizes ranging from 12 to 24 gallons. Plumbing and wiring the tank and sender. No return fitting for diesel fuel. Description and photos of project replacing old fuel tanks with new ones. They can then hook the lines back up, glass in the floor cutout and then sand the old non-skid out of the cockpit floor and then tape off and spray in the new non-skid. Even then it's not too likely. The previous owner had never. $5.99 Add to Cart Sierra 18-7845 Fuel Filter Replaces 35-802893Q01 $10.99 $8.49 Add to Cart Moeller Electric Fuel Sending Units $42.49 $33.99 Choose Options Sierra 18-8051 Fuel Line Hose Replaces 0772566 $4.49 $3.49 Add to Cart Quicksilver Quickleen Fuel System Cleaner $16.09 $13.99 Choose Options Starbrite Star-Tron Fuel Treatment $12.06 $10.49 Replacing a boat fuel tank can be done in an afternoon. I had several reasons to remove the engine, but it would be impossible to remove and replace the fuel tanks with the engine in place. . ), no culprits. Boating Magazine Step 5 Attach the hose from the tank to the "in" port and from engine to the "out" port. must be cut in the floor. Gasoline only. 98expeditionXLT. Hell of a job but well worth it. Excessive heat dries out the teak deck above the engine room and accelerates deck leaks. 6. Submitted: 14 . I painted them with coal tar epoxy. Pull the neck and filler hose up through the deck. What happens when this aluminum tank fails? Currently there are two options on the table. Open the shrinkwrap door and smell diesel. First Name. Add 3" to height for fittings. 03-26-2017, 08:18 PM #14. Cut out the old rotten deck or section of deck that's rotten. Fuel tank leaks are a common issue in the Offshores, due to their below-deck location and the lack of below-deck air circulation. W, westicals, Cadet, June 2013 in Boating #1. FUEL . Insulating the tank with high-density neoprene, plastic or another non-moisture-absorbing material, both under the tank and under the strapping, will prevent this if the insulating material is completely bonded to the tank. That ain't good! The tank his due to replace after 34 years ! Replacing a failed or corroded diesel fuel tank present a wide range of options. Damn! It's a big enough job that the majority of tank replacements are done by professionals as opposed to DIY boaters. In all cases, however, the basics boiled down to four parts: Disassembling and/or opening up the boat as necessary to remove the old tank. done the cut out panel is replaced and glassed back in. Just a FYI I have a 20' Trophy with that very problem. To prevent the deck from sagging, add frames, especially if the fuel tank is considerably large. Remove the stern bung and poke the fuel hose out thru there into storage containers. Welcome, The fuel tanks on the Trophy boats are installed under the deck and are constructed of aluminum. But cost-wise it might not be that bad and the replacement tank should last the life of the boat. Launched boat yesterday, boat got through the long no wake fine but as soon as we got in open water we could not get on plane. Next Step, remove the engine. getting to fuel tank on 196fd. Step 5 . Notice though in both cases in order to access the tank for removal a hole. The front cutline required a different support as there was a bulkhead adjacent to the tank. There is no reason to destroy the integrity of the hull to replace the tanks. He's in the process of replacing it and graciously offered to share his experience. Happy to post stills of any of the process if it will help anyone. . . Did a bunch of reading and im sick thinking that this boat is built around the tank and it is only time until this tank goes. The hose should run as straight as possible at this point in a manner that allows any fuel to drain back into the tank via gravity. MASTERCRAFT FUEL SENDER GASKET (Does not include screws) $3.96 $3.45. Wahoo! Speedy Tanks is fabricating it. You do not want to create the big-bang theory all over again. We have made a complete DVD of the whole process from lifting the engine, cutting out the tanks and replacing them with polyethlene tanks. . If the tank is foamed in, then getting to it will be the easy part. Complete your fuel tank installation with new hoses, mounting strips, clamps, hose barbs, deck fill and vent fitting. Below Deck Tanks have electrical sending units and . Once the repair or replacement is. No matter how you look at it, replacing a tank is not a cheap proposition. The new tank will just be an off-the-shelf tempo marine polyethylene tank, probably. On Sale. Fuel tank maintenance is usually caused by one of these four things: Too much heat created by not enough airflow in the engineroom. 32 Morse Cove. They cut into the corner of the tank. My leak came from a tear/crack where the mounting strap was attached to the tank. Moeller Below-Deck Fuel Tank Installation Kit #035723. A shop vac stripped the flaky paint off. I cut the floor out underneath the aft cabin bunk. Running your blowers can reduce this effect and be an important part of your teak deck and therefore fuel tank preservation Ezell which is who manufactured the tank wants around $550 for the tank plus $130 shipping. Aluminum fuel tanks in a marine environment are and will always be a problem. through a relatively small access hole cut through the deck just above the fuel tank in that location. The cockpit carpet is pulled back, and a circular saw is used to remove the floor over the tank. The trouble with many boats is that although the cost of the a replacement fuel tank may not be all that expensive relatively, the costs can go through the roof when you factor in labor and in many cases can actually be more than the boat is worth. I am making a video of this proceedure and I will let you know when it is ready. 4.7 out of 5 stars 431. In the occasion the fuel tank must be accessed a hole must then. Gatorsuf06 Posts: 5 Greenhorn. The removal was pretty easy only taking about two hours. Again fiberglass doesn't like to bend so I wrapped a 1" pipe with plastic sheeting and used it to form the figberglass in the fillet. If a lot and reusing the tank, flush it out well. Above Deck Tanks have vented caps with guage units. here is a link to that process. Or cut the tank in half and go with a smaller tank. I was working on my boat the other day and a good rain had come down. Vince built my tanks also. MOELLER fuel tank installation kit makes replacing your boat's old fuel tank with a new Moeller below-deck permanent tank easy. On boats without easy access, the deck usually has to be cut to remove the tank. The standard model D-1212 comes equipped with a mechanical . 3. June 2016. Marine fuel tanks are typically made of polyethylene or aluminum. See a small amount of diesel along a port stringer and some in the bilge. Replacing the tank in my 1999 177 right now. When the tank is installed correctly, it will perform effectively as gas storage and may even outlast the life of a boat. (Currently Backordered) MASTERCRAFT FUEL PUMP MODULE 2005-11 MOST BOATS (SEE DESCRIPTION) $935.38 $816.33. Like today. The repairs ranged any where from a few hours to several months. I had to repair a crack in the weld on the top of the aluminum tank. I love my boat, is slow and wet, and attract a lot of people. Diesel Fuel Tank Replacement. i need to change replace fuel tank on a older silverton boat can i just get a smaller gas tank be;ow deck i dont need 169 gal tank it would save a lot of work and money. squidjigger said: Currently have a minor leak (20 drops a day) in our 250 gallon aluminum tank. Forward of the main . Boat Make. This requires the replacement of the tanks. I need to change replace fuel tank on a older silverton boat can i just get a smaller gas tank be;ow deck i dont need - Answered by a verified Marine Mechanic . When repairs are finished, the. Remove the fuel filler neck retaining screws and the 4 hose clamps for the filler neck hose. 1850 Offshore. I've yet to decide on the size and shape of the new tank, as that'll really depend on what size and shape will fit through the lazarette hatch. Last year my son fixed a fuel tank that Boat Country cut removing the floor for access to the tank. Stock# 1582156. A boat called wanda, 2.9K subscribers, In this update I get around to the much awaited task of cutting the fuel tank from the bilge and removing it from the boat. 316 Stainless Steel Marine Boat Yacht Gas Water Fuel Tank Deck Fill Filler Spare Key Replacement Plate Tool. I have a Bayliner Trophy so I'm sure there are some differences from a Mako, but If you are going to have to cut the deck up, get the old tank out, have a new one fabricated, install the new tank, and put the deck back together be prepared for it to . I will appreciate any info in the procedure. Heavier gauge aluminum will lengthen the life, and better mounting and inspection methods will reduce the risk. The boat above is a good case in point; the aluminum fuel tank was leaking and needed to be replaced. You don't want gas fumes in your hull. I can cut the ledges the deck panel sits on to get it out. Darrell Nicholson . Question for the forum is. In some cases the foam from the top of the tank can be stuck to the underside of the hatch so you may have to pry it up to break it free. Topic: 1988 OUTRAGE 18 Fuel Tank Replacement. We Jeep Inn. Boats store fuel for their engines in either portable or permanently mounted fuel tanks. powerhouse Plant City, FL Member Posts: 39 . the immediate problem we found was that we have to cut up the old tanks to get them out. We concluded that the boat was built around the tanks during the construction process, and the tanks were too large (36deep x 42 high by 60 long) to fit . I've been searching here on Sailnet, and elsewhere, for advise on how to drain, remove, and replace fuel tanks. Wiring diagram for boat fuel gauge. Biggest issue is in figuring out the dimensions of the cut out. West Marine offers portable polyethylene boat gas tanks in 3, 6 and 12 gallon sizes. Pull the hatch. Not sure of the 172 but I had to cut the deck in my boat to get the tank out. Install the filter's fuel fittings using thread sealant, and smear some motor oil on the gaskets or O-rings for the element and the inspection bowl. On Sale. This is truly a classic. Getting the foam and the tank out will be a real chore. Should have it in 7 days. Going too fast, choosing improper cutting height, and incorrect belt installation are some of the main reasons for it. Thread starter Fleet; Start date Apr 16, 2016; Toggle sidebar. Hi, I am currently replacing the tanks in my 36 1983. After removing my 32" x 55" deck panel I find my tank is 1+" longer and 1+" wider than the deck panel. I am using a plastic replacement called Tek Tank (www.tek-group.co.uk) who will make bespoke tanks for your boat. No primer, wrong paint. owner Tom Brennan recently discovered a leak in the fuel tank of his 1989 Wahoo! But, since a non-corrosive substitute is available, boat builders need to eliminate these time bombs from your boat. ANSWER: To replace the fuel tank, the floor will need to be cut away. Keep your boat's fuel vent screen clean. When recently filling the fuel tank. Fuel fill fittings will be 1 1/2 NPT, air vents will be 3/4 NPT, and pickups and returns will be 1/2 NPT. Many yards are actually cutting the sides or the bottom out of the boat to replace them. Yes I knew a guy who did this all the time instead of replacing the tank, which would be my suggestion (replace the tank) But you do want to completely flush out the old tank with a soapy water mixture and then hook up a fresh water pump to it and run it all out. By. John has said it in a nutshell. Pinhole This tank bottom is vee-shaped thus any debris or crud winds up in the vee. Then purge the tank with strong detergent & water once it is out. Fuel tank below the deck, the work mostly is removing the console to get the tank out, Make sure the tank is empty, and plug off the fuel line, fuel fills and other openings as well. $7.99 $ 7. 4. 85 gal main. https://www.bornagainboating.com/Get Your Born Again Boating Clothing! 70 gal belly below deck in the aft cabin. The lower half of the tank is roughly 2"-3" above the bilge and the front end of the tank is inaccessible. Here is my drawing for the new aluminum replacement tank for my 1994 Key West 1720. . The tank bed was very well designed and the vee is suspended in air on all sides so no moisture was in contact with the tank. OH hint: to drain the tank. Again using marine plywood, I constructed an ell bracket and reinforced it with fiberglass embedded in epoxy. Pull the tank (using the dry ice method to eliminate gas fumes) and replace with . The picture at the right shows two D-1212 Tanks under the seat in a Boston Whaler Montauk. posted 10-20-2014 08:18 AM ET (US) I was just informed (by a marina) that my 1988 Outrage [18] requires a fuel tank replacement for about $3,500. Aluminum tanks can be affected by pitting, crevice and galvanic corrosion. I did this last night so hopefully it took. Measure the deck's thickness carefully; if you cut any deeper, you'll likely be sawing into the stringers or bulkheads that support it. Replacing the tank with a new one. When we cut the tank open I sifted thought the dead organisms and found a chunk of dissimilar metal right over the hole. The next hard part (messy) is going to cut out the old foam to get the tank out, may need help with this because the size of the tank may make it hard to handle . KSH has two models of tanks that were specifically designed to fit the Boston Whaler. 99. Removal of tank is impossible without cutting the boats back deck apart or disassembling the tank. If internal flotation foam in the hull is soaked with leaked gas, it has to be removed with hand tools since power tools might give off a spark. Put the keel plug in to prevent leakage onto the ground, check the gauges and barely any difference between tanks. The following steps can be used when replacing an old tank. The repair of the cutout is compounded by the damage you did in cutting the tank out. Hi All, Just to let you know that I have cut out and replaced my fuel tanks on my 83' Classic 36. Author. I'm located in the Northeast. Fuel tank replacement on 1720 KW, Help needed! Price was around $1500.00 for a 75 gal tank. If you need to replace a leaky fuel . Looked around for possible sources (lines, filter etc. One of the most frustrating and expensive problems found in older Grand Banks is the problem of rusting fuel tanks. Double clamp the hoses to the fuel filter's ports, but don't accidentally pinch the hoses. I had to do mine last year. "We provide superior quality custom-made aluminum, steel and stainless steel tanks, all of which epoxy coated. 5. Two of our 12-gallon tanks or one of our 24-gallon tanks will fit under the seat of the Boston Whaler Montauk. be cut in the floor to access the tank. As a point of reference, you can plan on this taking about four hours with two workers, to remove the deck on an 18-foot center console. Replacing tanks on an existing vessel is nothing short of a daunting process. . After the rain let up I jacked the trailer up to let the water drain out, and after a little while I noticed what appeared to be fuel water mix coming out of the drain. $92.50. Deck fuel fills are notorious for leaking water onto the tops of tanks (why deck hardware leaks, and how to avoid it, is the subject of an upcoming Marine . The fuel level sender will be located on the top of the larger inboard tanks (rather than on an inspection port on the side of the tank as was the case with the original tanks). A typical vent line will run sideways across the top of the tank until it reaches the hull side and then angle upward to the vent fitting. Most installers glue the insulator to the tank, typically with 3M 5200 polyurethane adhesive/sealer or something similar. Afterward, the deck has to be reglassed.
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